On March 28th, RichPacking Machinery had the pleasure of welcoming a delegation of clients from Russia for a comprehensive factory inspection. Led by our experienced sales representative, Owen, the visit provided the clients with an in-depth look at our advanced manufacturing capabilities from production to packaging solutions, resulted in an immediate order for one high-speed tablet press machine, marking the beginning of a promising partnership.     An Overview of Pharmaceutical Machinery Having communicated with the clients via email and WhatsApp for several months, Owen had already provided them with a solid understanding of our company. Upon their arrival, he led them directly to the showroom to see the machines firsthand. The tour commenced with an overview of our wide range of pharmaceutical equipment, including capsule filling machines, tablet pressing machines, tablet and capsule counting bottling line, blister packaging machines, etc. The clients expressed great interest in understanding the full production line and how our solutions ensure efficiency and precision in pharmaceutical manufacturing.   Focus on Tablet Press Machines: Meeting Specific Production Needs As the visit progressed, the Russian clients showed particular interest in our tablet compression machines, which were their main area of focus. The clients requested for a tablet pressing machine for high speed of more than 150,000pcs/hour. To address their specific needs, Owen and our senior engineer, Mr. Li, provided a detailed presentation of our two high-performance table presses:   • ZP25/55 Tablet Press Machine: Designed for mass production, with a maximum capacity of 160,000 tablets per hour. High precision and high stability, also cost-effective. • ZP26/40D Tablet Press Machine: A premium solution for large-scale production, with the capacity of 260,000pcs/hour. Equipped with innovative features pre-pressing pressure, real-time pressure monitoring and single piece defected tablet rejection for enhanced tablet quality.   During the live demonstration, the clients were highly impressed by the intelligent features of the ZP26/40D tablet compression machine, especially the waste rejection system, which greatly improved the batch of tablet quality automatically. Our client Mr. Denis stated that, “This is the real demonstration of high speed, high performance!”   They also asked some questions for the potential issues. Owen and our Engineer Mr. Li provided the solutions and explanation on spot, boosting clients’ confidence with this high quality high speed tablet press machine. One of the clients Mr. Petrov commented, “This machine is exactly what we needed! It’s great to see the machine in operation on-site, so we can understand the working theory and tackle any possible problems efficiently.”   In-Depth Discussion and Immediate Order Confirmation Following the tour at the showroom, the delega...

On March 20th, 2025, we’re thrilled to announce the official launch of our new-generation Multi-Lane Vertical Form Fill Seal Machine, a revolutionary advancement in the stick pack machine and sachet packing machine market!     To make sure that our team is fully equipped to support your packaging needs, we organized a thorough training session at our showroom, trained by our engineers. Staffs from across departments learned the machine’s working theory, operational processes. At the end, we also had FAQs session of this high-speed VFFS packaging machine, mastering its capabilities, and ensuring that our staffs are able to deliver unmatched expertise to our clients.   Main Features of our Multi-Lane Sachet Packing Machine During the training, we learned that this VFFS machine is designed for precision and scalability. It is boosted that this vertical form fill and seal packaging machine redefines efficiency for stick pack filling, sachet packaging, and stand-up pouch production with a brief summary of key features as below: • Multi-lane functionality: High output that can reach 240 sachets/min, with simultaneous packaging for sachet pouch packing and stick pack applications. • Versatility: Compatible with stick and sachet packing machine market demands, handling powders, granules, and liquids. • High Precision: Patented servo motor-controlled feeder, ensures high-precision dosing with an accuracy rate of 99.8%. • ±0.1℃ Ultra-precise Temperature Control: Extraordinary accurate temperature heat-sealing plate, ensures perfect sealing for each sachet. • Regulation Approved: Fully complies with cGMP, CE, FDA, and ISO certification standards.     FAQs Addressed During Training After showcasing the operation theory and working process for this new multi-lane sachet packing machine, our sales managers have presented few frequently asked questions that were asked by our customers. These questions were answered by the lead of our director Mr.Fu as well as our experienced engineer Mr.Yang. Here are some major questions:   1. What sealing options are available for this multi-lane VFFS machine? This machine supports three-side seal, four-side seal, and back-seal sachets of various sizes and shapes, depending on the sachet packing machine configuration.   2. Can this multi-lane stick packing machine handle both liquids and powders? One single sachet packing machine can only handle one form of material as the feeding system is completely different for liquids, viscous products and powders. However, customized feeders and system are available in order to meet your production needs.   3. Why are seals sometimes inconsistent and there are misalignment issues? Temperature fluctuations, film quality, or misaligned jaws can affect the sealing quality and result. Our vertical form fill sealing machines features ±0.1℃ ultra-precise temperature control, together with auto-adjustmen...

On March 19, 2025, a delegation of well-known Lithuanian packaging companies visited our company and conducted an in-depth inspection of the blister card packing machine independently developed by our company. The customer highly praised the efficiency, automation level and finished product quality of the equipment, and reached a cooperation intention on the spot, planning to introduce our equipment to improve the efficiency of their production line. This visit not only deepened the cooperation between the two parties, but also highlighted the strong demand for blister card packaging in the European and American markets and the trend of environmental protection and customization.   European and American market trends: surge in demand for blister cardboard packaging In recent years, the demand for paper card blister packaging in the European and American markets has continued to rise. Due to its high-quality and beautiful packaging characteristics, blister cards are gradually replacing alu-plastic blister packs and alu-alu blister packs, becoming the preferred packaging solution in high-end industries of pharmaceuticals, biotechnology and other fields. Data shows that the scale of the European and American blister card packaging market will increase by 18% year-on-year from 2022, and the compound growth rate is expected to exceed 12% in the next five years. The customer mentioned in the visit: "The demand for paper cards in Lithuania and Northern Europe has grown significantly, and we need efficient and flexible solutions to cope with market changes." Compared with traditional blister packs that need to be packed into boxes, blister paper cards can be customized and printed, and are lightweight, making them a core position in brand marketing and retail channels.     Rich Packing 500G Blister Card Machine: Efficient and Intelligent Production RQ-BCP-500G blister card sealing machine is a full servo driven packaging equipment specially developed for high-end medicines and health products aluminum-plastic paper card packaging. It can automatically complete the functions of picking up blister packs, taking medicine plates, sealing, and discharging. It is an ideal equipment for solving the problem of easy bending of products and easy-to-carry medicine packaging, and meeting European and American standards such as GMP, CE, and FDA. The advantages of 500G include: 1. High-end equipment configuration: electronic components are made of globally recognized brands such as Japan's Omron, France's Schneider, and Japan's Mitsubishi, and the operation is stable; 2. Efficient production: frequency 10-20 times/min, according to 1 out of 6 boards, the maximum output is 5400 cards/hour; 3. Intelligent system: using cutting-edge PLC operating system, changing products or formulas, adjusting traction distance, etc. can be done with one click on the touch screen; 4. Servo power: using a servo motor, the stroke can be accurate to 0.1 wire; 5. High-qu...

‌Guangzhou – 2025.03.12 – Rich Packing, a global leader in innovative pharmaceutical and packaging solutions, hosted a delegation from Poland, a group of 5 people consisting of the general manager and technical engineers, who were warmly welcomed by our senior leadership and engineering team. The focus of the customer’s visit was to inspect the blister packaging machine ready for shipment. This liquid blister machine not only ensures clear packaging texture and no burrs, but also guarantees 24-hour continuous error-free operation, playing a vital role in improving the quality of perfume blister packaging and expanding production capacity for this industry leader in car perfume in Eastern Europe.   Pain points of Polish customers They previously purchased packing blister machines in Europe and South Korea. Not only are the machines expensive, but maintenance requires the supplier’s engineers to travel from the original purchasing country, which is expensive, time-consuming and labor-intensive, and extremely costly. Their specific needs are: 1. Capacity per machine: 4700 blisters per hour 2. Water-controlled breathable packaging: breathable membrane layer allows fragrance diffusion while maintaining waterproof performance 3. Safety mechanism: door safety alarm device, real-time error monitoring, emergency stop 4. Intelligent refueling and lubrication system 5. Meet EU production standards: CE, cGMP, RoHS, REACH, etc. 6. European localization service 7. Complete manual and video: including installation, operation, maintenance and cleaning     Meeting at the exhibition This is the second time that the Polish delegation has visited the factory. We met at the Shenzhen CPHI on September 9, 2024. When the other party learned that we have a lot of successful liquid blister packaging project experience at home and abroad, they came to our Guangzhou headquarters for an on-site inspection the next day. Our team of senior engineers provided tailor-made solutions on the spot based on customer needs. The Polish customer was very satisfied and finalized the purchase contract for this machine on the spot.   On-site inspection and in-depth technical training To ensure that the machine is seamlessly integrated into the customer's production line, Engineer Yang and Engineer Li from Rich Packing conducted machine training for the Polish personnel, including: How to wrap the perfume blister packaging machine Setting, modifying and resetting the parameters of the PLC system of the fully automatic blister packaging machine The temperature that must be reached for one packaging material heating station and two heat sealing stations 1. Liquid peristaltic pump parameter setting 2. Chiller temperature setting 3. Step-by-step guide for replacing easily worn parts 4. Frequency and steps of daily maintenance 5. Solutions to common problems The Polish delegation praised the easy operation of the machine. Technical Director Andrze...

Introduction Pharmaceutical capsule production demands precision and consistency. Even minor errors in dosage can lead to serious consequences for patients. Understanding and addressing common pitfalls in capsule manufacturing is essential for pharmaceutical companies committed to product quality and patient safety. As you navigate the complexities of capsule production, recognizing potential errors and implementing effective solutions becomes paramount for regulatory compliance and consumer trust.     Understanding Capsule Dosage Errors The Critical Nature of Precise Dosing When it comes to pharmaceutical capsules, dosage accuracy directly impacts therapeutic outcomes. Variations as small as a few milligrams can mean the difference between effective treatment and potential harm. Regulatory bodies worldwide, including the FDA and EMA, enforce strict standards for dose uniformity, typically requiring variations to remain within ±10% of the labeled amount. These requirements exist because dosage errors can lead to treatment failure, adverse reactions, or even life-threatening situations depending on the active pharmaceutical ingredient (API). Common Causes of Dosage Inconsistencies Several factors contribute to dosage variations in capsule production. Understanding these root causes helps in developing effective prevention strategies. The most prevalent causes include: Powder Flow Properties: Materials with poor flow characteristics often lead to inconsistent filling. Cohesive powders may form bridges or rat-holes in hoppers, resulting in irregular feed rates and variable fill weights. Environmental Conditions: Humidity and temperature fluctuations affect powder density and flow behavior. Even slight changes in environmental conditions can impact fill weight consistency throughout a production batch. Equipment Calibration Issues: Improperly calibrated or maintained equipment fails to deliver consistent dosing. Without regular verification and adjustment, dosing mechanisms gradually drift from their set parameters. Operator Error: Manual intervention, especially in semi-automated processes, introduces human variability. Inconsistent tamping pressure or improper machine adjustments by operators contribute significantly to dosage variations. Real-World Consequences of Dosage Errors The implications of dosage errors extend beyond quality concerns to serious business and ethical considerations. Recent industry data shows that dosage-related recalls increased by 23% between 2019 and 2023, with capsule products accounting for approximately 18% of these recalls. Each recall costs pharmaceutical companies an average of $500,000 to $5 million in direct expenses, not including damage to brand reputation and lost market share. More importantly, these errors put patient well-being at risk, potentially resulting in treatment failures or adverse reactions.   Equipment-Related Safety Risks in Capsule Production Mechanical Hazards Capsule fill...

In the pharmaceutical and nutraceutical manufacturing industry, understanding capsule sizes and their compatibility with capsule filling machines is fundamental to production efficiency, dosage accuracy, and regulatory compliance.   The selection of appropriate capsule sizes directly impacts multiple aspects of drug manufacturing: ·Therapeutic efficacy through precise dosage delivery ·Production efficiency and capsule machine compatibility ·Patient compliance and market acceptance ·Regulatory adherence and cost control     This guide will offer a detailed capsule size chart to illustrate sizes of capsules, and examine the relationship between capsule dimensions (from 000 capsule size to 5 capsule size) and capsule filler filling machines, along with an in-depth analysis of modern capsule filling technologies, providing pharmaceutical manufacturers with essential knowledge to optimize their production processes.   Analysis of a Capsule Size Chart Capsule sizes follow an internationally recognized numbering system where capsule size 000 represents the largest volume and size 5 indicates the smallest. This capsule size variation directly correlates with drug loading capacity.   The consequences of improper size selection can be clinically significant, including: ·Underfilled capsules may result in sub-therapeutic dosing. ·Overfilled capsules will lead to inconsistent drug release profiles. ·Improperly sized capsules may affect dissolution rates and bioavailability.   We hereby provide the capsule size chart:     Sizes of Capsule Clearly shown by the capsule size chart, ranging from 000 (the largest capsule size) to 5 (the smallest capsule size), various sizes have different capacities and capsule dimensions. Size 000 capsules (1.37mL volume) can accommodate approximately 1,600mg of standard density powder, making them ideal for high-dose formulations like certain antibiotics or fiber supplements.   Volume Capacity Measured in milliliters (ml), it refers to a capsule’s internal space or holding capacity, which determines the maximum amount of powder, granules, liquid or semi-solid formulation that a capsule can contain.   Empty Capsule Weight It indicates the weight of a capsule shell, inclusive of both the body and cap, without any active pharmaceutical ingredient (API), excipients or other fill materials. It is the baseline weight of the capsule before filling, used for quality control and formulation calculations. Every capsule maker needs to ensure consistent empty capsule weight to avoid inconsistencies of capsule filling.   Weight Capacity It refers to the maximum amount of drug powder, granule or liquid that can be filled into a single capsule shell. Typically this loading capacity is measured in mg. The capacity depends on the size of the capsule (larger capsules hold more) and the formulation density (light powders take up more volum...

Introduction You understand that blister packaging machine technology directly impacts product stability, production efficiency, and overall cost-effectiveness. This guide provides a comparative analysis of thermoforming and cold forming blister packaging techniques. By investigating their operational mechanisms, evaluating key benefits and limitations, and assessing cost-effectiveness factors, you'll gain strategic insights to determine the most suitable solution for your production requirements and commercial objectives.     The Backbone of Pharmaceutical Packaging: Understanding Blister Packing Machines Evolution of Blister Packing Technology Modern blister packing machines have revolutionized pharmaceutical packaging by offering: Unprecedented precision in cavity formation Advanced material handling capabilities Integrated quality control systems Rapid production scalability Key Machinery Components Feeding systems Forming stations Sealing mechanisms Cutting and trimming units Inspection and verification technologies Spotlight: DPP-180PRO Blister Packing Machine The DPP-180PRO represents a breakthrough in pharmaceutical packaging technology, addressing multiple industry challenges: Technical Specifications: Production Speed: Up to 180 packs per minute Flexibility: Supports both thermoforming and cold forming techniques Precision Forming: ±0.05mm cavity accuracy Material Compatibility: Wide range of pharmaceutical packaging materials Advanced Control System: Touch-screen interface with real-time monitoring Unique Advantages of DPP-180PRO Modular design allowing quick format changeovers Integrated quality control with machine vision systems Minimal material waste Energy-efficient servo-driven mechanisms Compliant with cGMP and FDA regulations     Manufacturing Technologies Revisited Thermoforming with Advanced Machinery When utilizing high-performance machines like the DPP-180PRO, thermoforming becomes more sophisticated: Precise temperature control (150-180°C) Minimal material stress Consistent cavity formation Reduced setup and calibration time Cold Forming: Precision at Room Temperature Cold forming machines, particularly advanced models, offer: Mechanical forming without thermal stress Multi-layer aluminum laminate processing Exceptional barrier protection Minimal material deformation   Comparative Analysis: Machinery Performance Production Efficiency Metrics Parameter Thermoforming Cold Forming Speed 150-200 packs/minute 80-120 packs/minute Precision ±0.1mm ±0.05mm Material Waste 3-5% 1-2% Setup Time 15-30 minutes 30-45 minutes   Understanding Blister Packaging Technologies Blister packaging is widely used in the pharmaceutical industry to protect medications from environmental factors, ensure dosage accuracy, and maintain product integrity. Two primary technologies dominate the market: thermoforming and cold forming. What is Thermoforming? Thermoforming involves heating a plastic shee...

1. Introduction Gelatin and vegetarian capsules are the most common materials for capsule filling in the pharmaceutical and supplement industries, each offering unique benefits. Choosing the right type of capsule is vital for ensuring smooth operation with your capsule filling machine. This guide explores their differences, production requirements, and compatibility with capsule filler machines, helping you make an informed decision.   2. Gelatin vs Vegetarian Capsules: Compatibility with Capsule Filling Machines Both gelatin and vegetarian capsules are widely used in capsule production, but their properties affect how they perform in capsule filling machines. So what is the difference between gelatin capsules and vegetarian capsules? Which one is more compatible with capsule filling equipment? Let’s see some more details of these two empty capsules. 1) What Are Gelatin Capsules? Gelatin capsules are made from gelatin, a protein derived from animal collagen, usually from cows or pigs, and processed into a gel-like consistency for capsule formation. They are commonly used in capsule filler machines for pharmaceuticals and supplements due to their smooth texture and excellent stability.   Types of Gelatin Capsules: • Hard Gelatin Capsules (HGC) Made of two parts (body and cap), these capsules are used for powders, granules, and pellets. Widely used in the applications of vitamins, minerals, herbal supplements, and controlled-release formulations.     • Soft Gelatin Capsules (SGC) One-piece hermetically sealed capsules made from a single piece of gelatin, softgels are sealed to hold liquids or oils, commonly used in fish oil, CBD oil, essential oils, and liquid medications, requiring specialized capsule encapsulation machines.     2) What Are Vegetarian Capsules? Vegetarian capsules, crafted from plant-derived substances such as cellulose or HPMC (hydroxypropyl methylcellulose), serve as a widely used alternative to traditional gelatin capsules. With the help of capsule filling equipment, they are commonly used in dietary supplements like vitamins, minerals, and herbal products. Also widely applied for probiotics and some plant-based medications.     3) Key Differences Between Gelatin and Vegetarian Capsules Here’s a brief comparison to understand these two empty capsules.   Feature Gelatin Capsules Vegetarian Capsules Material Animal-derived gelatin (bovine or porcine). Plant-based materials like HPMC or pullulan. Suitability Not suitable for vegans, vegetarians, or people avoiding animal products. Vegan and vegetarian-friendly. Dissolution 10–20 minutes 20–30 minutes Moisture Resistance Moderate moisture resistance. More susceptible to moisture, affecting stability. Shelf Life Longer, more stable. Shorter, subject to moisture. Storage Requirements Store in cool and dry place to maintain capsule integrity. More sensitive to moisture and humidity. Cost Generally cheaper. ...